Mold washers in brick production
The Company and the Commissioned Work
ASwiss company operating in the brick production sector commissioned a specific task: the cleaning of molds used in the brick manufacturing process. During production, the clay material is placed into molds to take the desired shape of the bricks.
The Need for Automated Cleaning
Due to the nature of the production process, the molds periodically get dirty, accumulating excess clay. In the past, the client relied on manual cleaning of the molds using a pressure washer. However, this approach presented several issues, such as managing wastewater, the need for dedicated labor, and cleaning results that were not always satisfactory. Therefore, it was necessary to find an automated solution to wash the various molds.
High-Pressure Parts Washer and Customizations
To solve the problem, a parts washer was adopted, specifically designed for the brick production molds. The specific model used is the Simplex 100 HT. This parts washer is equipped with a high-pressure pump, reaching up to 6 bars, to ensure powerful and effective cleaning. Additionally, customizations were made to optimize the application. The washing height was lowered to 320 mm, bringing the nozzles closer to the part and increasing the water impact force. Moreover, a second row of needle nozzles was added, placed only at the top of the mold to ensure thorough cleaning.
Benefits and Advantages of the Adopted Solution
The implementation of the high-pressure parts washer for the brick production molds has led to several significant benefits. First and foremost, automating the cleaning process has improved overall efficiency, allowing the client to save valuable time and resources. The removal of excess clay through a powerful and concentrated straight jet ensured deep and precise cleaning of the molds, helping to maintain the desired quality standards in brick production.
Sustainability and Reduction of Environmental Impacts
One of the major advantages of the adopted solution has been its positive environmental impact. Compared to manual cleaning with pressure washers, the high-pressure parts washer has significantly reduced the amount of water used in the cleaning process, optimizing water resource usage and minimizing waste. Furthermore, thanks to the customizations, such as the lowered washing height and nozzle configuration, it was possible to concentrate the water impact force exactly where needed, further reducing water and energy consumption.
The Choice of the Simplex 100 HT Model
The selection of the Simplex 100 HT parts washer for brick production molds was a well-considered decision. This model was specifically designed to meet the sector’s specific needs and guarantee optimal results. With a high-pressure pump reaching up to 6 bars and a second row of needle nozzles, the Simplex 100 HT offers superior performance and detailed cleaning of the molds.
Conclusions
Through the implementation of a customized high-pressure parts washer for brick production molds, the Swiss company achieved an efficient, precise, and sustainable solution for periodic mold cleaning. The benefits include improved production process quality, a reduction in operational costs, and a lower environmental impact. The choice of the Simplex 100 HT model and the adopted customizations helped optimize performance and guarantee exceptional cleaning results.
Thanks to this innovative solution, the company can continue producing high-quality bricks efficiently and sustainably.
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